SenkaBlack
Carbon Black manufacturers of India ...
 
 
 

Carbon Black - Senka

One of the few units in India and in the World manufacturing Acetylene Black,SENKA CARBON PRIVATE LIMITED,the only small scale unit in this industry was incorporated in 1987. 

"SENKABLACK" BRAND Acetylene Black manufactured by SENKA is a unique type of Carbon black. It is the main ingredient used in the manufacture of dry cell batteries. It is also used in lead acid batteries,rubber compounding, cable sheathing, printing inks, etc.

The plant is situated at Vairavikulam village in Tirunelveli district,Tamil nadu,at the foothills of the western ghats. A rural area such as vairavikulam was selected to promote industrialization of the southern extremity of India in particular.   

The raw material calcium carbide was available nearby. Vairavikulam is just 100 minutes by road from the Tuticorin port. Tirunelveli,the nearest rail head is just 45 minutes drive.

The head office of SENKA situated at chennai (formerly known as Madras) has the facility of International airport,Sea port,which makes it accessible to National and International Markets. 
   

Below is an explanation of what Carbon Black is and how it is manufactured.

Carbon Black is formed as a by-product of oil production. 

 

Carbon black powder has many uses and in particular is used to strengthen the quality of rubbers, coatings, plastics and inks. It has the effect of enhancing not only the strength but also the durability of  , rubber products like hoses, gaskets, tyres and many other hard wearing rubber products. 

The dark coating may also be applied in coatings  to automotive primers, black carbon fiber used for textiles, power cables for electronics and printer toner ink.

The process of manufacturing Carbon Black is to feed the oil product  through high-temperature heat reactor machines.  

The material mixes with air to initiate a partial combustion which then  results  in the burning of carbon and hydrogen.  

The partially burned hydrogen and carbon decompose to form the carbon black powder residue which has so many useful applications within industry.  

Three categories are generally used to produce carbon black, including channel-, furnace- and thermal-grade. 

Different extraction processes are used to separate carbon black depending upon the category. For example,scraper blades are used to remove channel carbon black, whereas  bag filters are necessary  to divide and produce  furnace or thermal carbon black.  


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