Carbon Black -
Senka
One of the
few units in India and in the World manufacturing
Acetylene Black,SENKA CARBON PRIVATE LIMITED,the only
small scale unit in this industry was incorporated in
1987.
"SENKABLACK" BRAND Acetylene Black manufactured
by SENKA is a unique type of Carbon black. It is the main
ingredient used in the manufacture of dry cell batteries.
It is also used in lead acid batteries,rubber
compounding, cable sheathing, printing inks,
etc.
The plant
is situated at Vairavikulam village in Tirunelveli
district,Tamil nadu,at the foothills of the western
ghats. A rural area such as vairavikulam was selected to
promote industrialization of the southern extremity of
India in particular.
The raw material
calcium carbide was available nearby. Vairavikulam is
just 100 minutes by road from the Tuticorin port.
Tirunelveli,the nearest rail head is just 45 minutes
drive.
The head office of SENKA situated
at chennai (formerly known as Madras) has the facility of
International airport,Sea port,which makes it accessible to
National and International
Markets.
Below is an explanation of what Carbon
Black is and how it is manufactured.
Carbon Black is formed as a by-product of oil
production.
Carbon black powder has many uses and in particular is used to
strengthen the quality of rubbers, coatings, plastics and inks.
It has the effect of enhancing not only the strength but also
the durability of
, rubber products like hoses, gaskets, tyres and many other
hard wearing rubber products.
The dark coating may also be applied in coatings
to
automotive primers, black carbon fiber used for textiles,
power cables for electronics and printer toner ink.
The process of manufacturing Carbon Black is to feed the oil
product through
high-temperature heat reactor machines.
The material mixes with air to initiate a partial combustion
which then results
in the burning of
carbon and hydrogen.
The partially burned hydrogen and carbon decompose to form the
carbon black powder residue which has so many useful
applications within industry.
Three categories are generally used to produce carbon black,
including channel-, furnace- and
thermal-grade.
Different extraction processes are used to separate carbon
black depending upon the category. For example,scraper blades
are used to remove channel carbon black, whereas
bag filters
are necessary to divide and produce
furnace or
thermal carbon black.
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